Dismantling and repair of the main gear and differential

■ Remove the bolts securing the lower cover of the final drive to the gearbox housing …

Disassembly and repair of the gearbox

To order spare parts, please state the gearbox number stamped on the rear cover. The last three digits of the number indicate the size …

Replacement of synchronizers

The operation to repair the synchronizers can be carried out on the gearbox mounted on the car.

■ Disengage the universal joint on the gear lever.

■ Unscrew the light switch …

Gear shifting adjustment

■ Put the gearshift lever in neutral.

■ Remove the screws that secure the center console to the tunnel and remove the console.

■ Loosen the screw …

Replacing the gear lever

■ Put the gear lever in neutral.

■ Pulling up the gearshift cover from the rear. free her from …

Gearbox replacement

■ Remove the clip securing the clutch cable and disconnect the cable from the disengagement lever.

■ Disconnect the electric wire going to the reverse lamp switch.

■ …

MECHANICAL TRANSMISSION

Boxes installed in Opel Kadett cars 4- and 5 the gears have fully synchronized forward gears and are locked …

Clutch cable replacement

Cable replacement (tendon) of the clutch is to do the following.

■ Measure the length of the threaded end of the tie rod between the edge of the nut at the clutch release lever …

Replace the shut-off lever bushings

Clutch release lever bushings, which are the bearing element of the lever shaft, can be replaced without removing the gearbox.

In order to take it out …

A single-disc clutch is installed in Opel Kadett cars, dry with central disc spring This type of clutch has an almost constant actuation force over the entire period …