Gearbox replacement

■ Remove the clip securing the clutch cable and disconnect the cable from the disengagement lever.

■ Disconnect the incoming electric cable …

MECHANICAL TRANSMISSION

Boxes installed in Opel Kadett cars 4- and 5 the gears have fully synchronized forward gears and are locked …

Clutch cable replacement

Cable replacement (tendon) of the clutch is to do the following.

■ Measure the length of the threaded end of the tie rod between the edge of the nut at the clutch release lever …

Replace the shut-off lever bushings

Clutch release lever bushings, which are the bearing element of the lever shaft, can be replaced without removing the gearbox.

In order to take it out …

A single-disc clutch is installed in Opel Kadett cars, dry with central disc spring This type of clutch has an almost constant actuation force over the entire period …

Exhaust system replacement

The construction of the exhaust system is adapted to the different types of engines. In addition, the main exhaust pipe can have a different shape depending on the type of bodywork.…

Replace the exhaust manifold gasket

Engine 1.2

■ Remove the air filter.

■ Remove the six exhaust manifold mounting bolts. Push the manifold back and remove the gasket.

■ …

Idle speed control

A special compression-ignition engine tachometer is required to check and set the engine speed, working on the principle of a photocell.…

Setting the start of pressing

The injection pump start can be checked both with it installed, and the removed engine. A dial gauge with a suitable holder is required for checking, …

Solenoid valve replacement

The solenoid valve cuts off the fuel supply as soon as the engine is shut off.

■ Remove the power cable from the solenoid valve.

■ Unscrew the valve.

■ Screw in …